Tikkurila’s water-borne paints used for living quarters module on Caspian Sea offshore platform

It was the impressive track record in supplying water-borne systems in demanding environments that led to Tikkurila winning the contract with Apply Emtunga to provide a paint solution for a living quarters module on an offshore platform in the Caspian Sea.

It was the impressive track record in supplying water-borne systems in demanding environments that led to Tikkurila winning the contract with Apply Emtunga to provide a paint solution for a living quarters module on an offshore platform in the Caspian Sea.

It is self-evident for Tikkurila to assist its customers to select the most technically appropriate and environmentally sustainable solutions for their painting jobs. For individual consumers, the solution is often a water-borne product, but for industrial applications something more is required: precisely specified and internationally approved paint systems that can be fully or partially water-borne. Structures that are immersed in the earth or salt water have often even greater requirements: solvent-free or high-solids systems.

Tikkurila has extensive experience in supplying paints and coatings for demanding painting projects. In this case it is a hybrid water-borne system with a total dry-film thickness of 280 μm. The system fulfils the requirements of NORSOK, the toughest test in the industry, and the requirements of the standard ISO 20340 (Paints and varnishes – Performance requirements for protective paint systems for offshore and related structures).

New business opportunities

"There are much bigger companies than Tikkurila operating in this sector, but thanks to our strong track record, we are supplying paints for the living quarters module which Apply Emtunga will deliver for  installation on an offshore platform in the Caspian Sea,“ explains Lennart Björk, Sales Manager and Technical Manager for Industry at Tikkurila AB, Tikkurila's Swedish subsidiary.

Apply Emtunga AB is the world's leading supplier of advanced modular facilities in structural steel to the oil and gas industry. They have a modular section concept which is based on the facility being divided into sections, which are designed, welded, painted and outfitted separately. The sections are then assembled into a complete unit either in Sweden or at the customer's location somewhere in the world.

The module sections for this project were manufactured in Emtunga, Sweden. The painting work was carried out indoors with high-pressure equipment except for the topcoat, which was sprayed with an airmix pistol. After applying a layer of paint, the item was allowed to air-dry. The process was recently completed, and the module sections have now been transported by boat through the Russian canal system to the shipyard by the Caspian Sea, where they will be installed on the platform.

NORSOK sets strict requirements

The requirements of the NORSOK standard for protective paint systems are among the industry's toughest. Tests are carried out in accordance with the ISO 20340 standard. The figure presents the test cycle: the panel has to withstand 25 such cycles (six months), and it is required that corrosion does not spread more than 3 mm from the scratch made for the test. The painted panels must have an adhesion of min. 5 Mpa and an adhesion value reduction of max. 50% during the test. In addition, the paint system has to withstand overcoating with good adhesion following a completed test without the surface being sanded or prepared in any way.


SOURCE:  ISO 20340:2009(E)

Some examples of Tikkurila AB’s heavy-duty work

Below are just a few examples from Tikkurila AB's impressive track record in supplying water-borne paints and coatings in demanding environments:

• Two ABB transformers near the coast on Dukhan Road, Qatar. PHOTO: ABB
  
  
  
  
  
  
  
  
  
  
  
  
• The world's largest offshore wind farm owned by Nord  E.ON, with a total of 80 windmills, which will be connected to the German power grid. ABB produced all the transformers located in the middle of the North Sea with the world's toughest operating conditions. PHOTO: ABB
  
  
• ABB has built the longest power link in the Mediterranean Sea, the SAPEI HVDC Link. It is an important strategic link between the Italian mainland and Sardinia.
  
  
• Siemens has manufactured gas turbines for the oil industry in the Mediterranean Sea area. Surface treatment was carried out by Viking Industrimåling. PHOTO: Siemens
  
  

Further information:

Tikkurila AB
Lennart Björk, Sales Manager and Technical Manager, Industry
Puh. +46 8 598 916 42, matkapuh. +46 70 637 57 42

www.tikkurila.com, www.emtunga.com

Text: Anna Rydne/Alcro-Beckers AB, Arja Schadewitz/Tikkurila Oyj

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